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Featuring the

High-performance Servo Unscrewing Devices for Multi-Cavity Molds

Servo unscrewing devices are DME’s answer to the demands made on high-performance injection molds with unscrewing functionality.

The Clean Solution
for Your Injection Molding Tool.

Oil and leak free unscrewing solutions for your production – Clean Room Suitable!

Specifications

Electric Servo Drive motors
1x to 96x unscrewing concepts

Front view 32x unscrewing half

Back view 32x unscrewing half

Featuring

Threaded core, guide thread nut and cooling insert with sealing can be dismantled for inspection or maintenance on mounted mold from the parting line.

Threaded core, guide thread and cooling insert with sealings.

System Design

1 gearbox level or 2 gearbox levels

The servo unscrewing devices can be constructed, depending on the requirements, with one (1) or two (2) gearbox levels, and is based on the following parameters:

• Number of cavities
• Thread size and length and thus maximum breakaway torque
• Cavity spacing and arrangement of the cavities
• Required unscrewing speed

System design is typically handled by project engineers, taking into account the technological possibilities and complying to the customer requirements.

Overview of device includes:

1. Ball cage
2. Threaded core or threaded sleeves
3. Guide nut
4. Guide thread
5. Servo multi-drive SMA
6. Gearbox level 1 with spur wheel
7. Gearbox level 2 with timing belt disc, pinion shaft and driving pinion
8. Motor plug

 

System Design 1 Gearbox Level

In servo unscrewing devices with one gearbox level, several spur wheels are driven by a central pinion shaft RZW. For the design of the system by our project engineers the following information (if available) is needed and applied:

 

Plastic part

• Thread diameter and length
• Wall thickness and calculated shrinkage
• Type of plastic and fillers

Injection mold

• Maximum tool size and tool height
• The number, layout and desired distance of the cavities
• Threaded cores with cooling

Process

• Mold and melt temperature
• Unscrewing time and overall cycle time
• Cleanliness level (clean zone, clean room)

The following figure illustrates arrangement examples of systems with one a single level of gears.

 

• The cavities can be arranged in a square, rectangular or circular pattern
• Execution of the threaded cores and optional cooling according to customer specification:

1. Servo Multidrive SMA
2. Servo timing belt unit SZE
3. Clamping plate LMP
4. Spur wheel STR
5. Pinion shaft RZW
6. Threaded core set
7. Cooling option RKE

The following figure illustrates arrangement examples of systems with one transmission level.

A = Driving pinion shaft RZW – B = In-between pinion RTZ – C = Spur wheel STR

1. 4x symmetrical
2. 4x asymmetrical
3. 6x symmetrical
4. 8x asymmetrical
5. 8x symmetrical
6. 8x asymmetrical
7. 8x asymmetrical
8. circular

Note: This circular arrangement of pinions is perfect for very compact, high cavity mold design. This can be accomplished with only one gearbox level (8x, 16x). The gating is done with MoldMaster’s Melt Disk.

Sample (Scope of delivery) System Components 4x SAM

Overview of device includes:

1. 4x Spur wheel STR incl. bearings
2. 1x Pinion shaft RZW incl. bearings
3. 4x Clamping plate LMP
4. 1x Servo multidrive SMA
5. 1x Servo timing belt unit SZE
6. Plus 4x threaded core set
7. Plus 4x cooling option
8. Plus 4x ball cage option

 

System Design 2 Gearbox Levels

In servo unscrewing devices with two gearbox levels, several pinions in 2nd gear level are driven by a central pinion shaft RZW.

These are coupled with the pinion shafts of the first gearbox level which are driving several spur wheels.

Our Design Engineers can help determine the optimum system configurations for your application using the following parameters:

• Plastic Part     • Injection Mold        • Process

 

1. 1st gearbox level
2. 2nd gearbox level

The following figure demonstrates the standard setting for the system design with two gearbox levels.

 

• The cavities can be arranged in a square, rectangular or circular pattern.
• Execution of the threaded cores and optional cooling according to customer specifications.

1. Servo-Multidrive SMA
2. Servo timing belt unit SZE
3. Clamping plate LMP
4. Spur wheel STR
5. Pinion shaft 1 RZW-1
6. Pinion RTZ
7. Pinion shaft 2 RZW-2
8. Threaded core set
9. Cooling option STI

The following figures illustrates arrangement examples of systems with two levels gears.

A = 1st gearbox level – A1 = driving pinion shaft RZW-1 – A2 = in-between pinion RTZ – A3 = spur wheel STR – B = 2nd gearbox level – B1 = main pinion shaft RZW-2 – B2 = pinion RTZ

1. 16x symmetrical
2. 24x asymmetrical
3. 32x – circular
4. 2x – 8×4 rows

Note: This circular arrangement of pinions is perfect for very compact, high cavity mold design. This can be accomplished with only one gearbox level (8x, 16x). The gating is done with MoldMaster’s Melt Disk.

Sample (Scope of delivery) System Components 16x SAM

1. 16x Spur wheel STR incl. bearings
2. 4x Pinion shaft RZW-1 incl. bearings
3. 4x Pinion RTZ
4. 1x Pinion shaft RZW-2 incl. bearings
5. 16x Clamping plate LMP
6. 1x Servo-Multidrive SMA
7. 1x Servo timing belt unit SZE
8. Plus 16x threaded core set
9. Plus 16x cooling option
10. Plus 16x ball cage option

Standard & Special System Sizes

Servo unscrewing devices „multi“ (SAM) are available in many standard system sizes. The base forms a 4-fold arrangement of the spur wheels STR, which can be extended by multiple arrangement.

 

1. SAM120144 Z44 M3,00
2. SAM080096 Z44 M2,00
3. SAM060072 Z44 M1,50
4. SAM050060 Z44 M1,25
5. SAM040048 Z44 M1,00
6. SAM030038 Z36 M0,90
7. STR Z20 M1,50
8. STR Z24 M1,00
9. STR Z32 M0,70

Note: Custom sizes on request!

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The post Servo Unscrewing Device appeared first on DME.

Get a FREE Phone Holder

Click the button above to request a sample part made with three DME S-Cores in one mold. Not only is it a great representation of a complex part design made possible with DME S-Cores, but it’s also a tabletop cell phone stand.

Advanced Solution to Molding Threads & Undercuts

More options more capabilities. The New DME Collapsible S-Core is a dynamic design that can be produced in 6, 8 or 12 segments enabling parts to be produced as small as 6mm and as large as 400mm. The length and depth of the part feature dictates the number of segments required to release the undercut.

Learn more about the design possibilities using the DME S-Core Premium Collapsible Cores.

PDF Brochure

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Advantages Over The Competition

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The DME S-Cores can be manufactured in different versions.

The DME S-Cores can be manufactured in multiple variations depending on part geometry.

6 Segments

Three (3) large and three (3) small slide segments each. Provides sufficient collapse for undercuts up to 600mm.

8 Segments

Four (4) large and four (4) small slide segments each. Used for intermediate (medium) undercuts.
DME S-Core’s can be designed in Oval and Square shapes to compensate for part deformation/shrink.

12 Segments

The smallest possible collapsible core available. Design optimized for producing undercuts on diameters as small as 6mm.

DME S-Core

With Patented Safety Stop

• Unlike other products on the market, the DME S-Core has safety stops built into the corners of the folding segments to prevent them from colliding with one another in the event of over travel.
  
• The safety stop is incorporated in all of the folding core segments in the head area (between the three retaining rings).
  
• Folding segments are made from 420 stainless steel and the center guide is made from H13.
  
• Safety stops come standard on all DME S-Cores.

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DME S-Core

Retaining Rings

Want to produce more parts in a smaller space?

 The DME S-Core Rack System allows for cores to be placed closer together by utilizing a common retaining ring. This is an important feature when space in the mold is limited. This allows designers to create smaller molds to run on smaller presses – saving time and money. Rack systems can be made with up to 8 cores and a minimum spacing of 30mm, however this is dependent on the size of the product being produced and the required under cut depth.

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DME S-Core

Adding Detail Made Easy

DME can provide the DME S-Core ready to install with the complete thread or undercut detail already machined in, however in some cases customers like to complete this detailed work. The new DME S-Core is designed with a flat bottom. When the core is positioned flat it is at location “zero” or “molding position” allowing for ease of setup to perform final machining or EDM.

NOTE: Manufacturing fixture available upon request at no additional cost when purchasing all DME S-Cores.

 

On eSTORE

DME S-Core

Styles Examples

When designing your mold base for a given product many of the choices of materials and components are based on the expected life cycle/required part count of the mold. If the mold is to be ran for years to come or you are simply trying to maximize the cycles between PM, adding DLC (Diamond-like-carbon) coating to your DME S-Core you will obtain a superior component that will last.
DLC is an amorphous carbon layer that provides a very high hardness and an extremely low friction coefficient providing the following benefits: extends the life of the core, reduces the resins ability to adhere to the core and protects the core from corrosion caused by exhaust gases.

Up to 8 cores can be racked as close as 30mm apart depending on part size. Providing less footprint required ultimately reducing the overall mold base/press size required.

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DME S-Cores: New Technologies For A New Way To Design

In the example below the core is being actuated from the side without the use of cylinders. We are demonstrating how the use of horn/angel pins are used to delayed the opening of the large slide carrier. This is accomplished by slotting the horn/angle pin holes in the back end of the large carrier. The horn/angle pins do not engage in the large slide carrier to move the carrier back until after the small slide is all the way in the back position. This provides a “two stage sequence” action from the side.

Sequence:

1. When the mold opens the inside slide retracts back the DME S-Core causing the folding segments to collapse to the open position.
2. Slotted holes in large carrier are there to create a delay in movement until the small slide is in the back position.
   

Want a Free DME S-Core Phone Holder?

Click the button below to request a sample part made with three DME S-Cores in one mold. Not only is it a great representation of a complex part design made possible with DME S-Cores, but it’s also a tabletop cell phone stand.

Request Phone Holder

Multiple S-Cores Piggy-back Sequencing

The smallest possible collapsible core available. Design optimized for producing undercuts on diameters as small as 6mm.

SECTION A-A
Mold Closed

SECTION B-B
Top Clamp Plate Moves 17.5mm Top DME S-Core Retracts

SECTION C-C
Inner DME S-Core Retracts

SECTION E-E
Mold Fully Opens Both Slides Retract 10mm
B-Side + Ejector Plates Move Forward Allowing The Core Side DME S-Core To Retract

EZ-LATCH

Complete Your Mold Design With EZ-LATCH Lock System

The DME EZ-LATCH Lock is the easy solution for all plate control application including three plate molds, two-stage ejection and early plate return.
The DME EZ-LATCH is the ideal solution to pair with the DME S-Core making your mold simple and reliable in multiple applications.

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Application Example 1:

Example one allows for no rails/ejector box. All action is controlled by EZ-LATCH. As the mold opens, the center guide withdraws collapsing the core the stripper plate ejects the part.

 

Application Example 2:

Example two is a traditional stripper plate with ejection. As the mold opens the EZ-LATCH allows the B-plate and ejector plate to move simultaneously forward to open position. When the B plate reaches the stop position, which the latch locks control, the ejector plate continues forward to evacuate the part out of the mold.

 

Application Example 3:

Example three is also two stage ejection, the mold is opened retracting the core’s center guide, EZ-LATCH keeps the stripper plate together with the “B” plate, the ejector plate is then pushed forward and actions the stripper plate.

 

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The post DME S-Core Premium Collapsible Cores appeared first on DME.

Precise Positioning For A Variety Of Different Molding Applications

DME’s EZ-LATCH is the first truly universal external latch lock system. Most locks on the market are designed only for specific applications and require additional machining before they are ready for use making it difficult to select the right latch lock to correctly sequence the plates. The DME EZ-LATCH Lock, with its modular capabilities, addresses this limitation and, through its patented mechanical design provides safer and longer lasting performance.

PDF Brochure

On eSTORE

Advantages Over The Competition

Download PDF

Interactive Selection Guide

Providing A Controlled Sequencing Solution For Mass Production Molds

The DME EZ-LATCH Lock is the easy solution for all plate control application including 3 plate molds, 2-stage ejection, early plate return, both stationary “cavity” and moving “core” side ejection (in place of high cost hydraulic cylinders).

Unlike any other lock on the market, the DME EZ-LATCH Lock incorporates a positive mechanical lock avoiding the use of springs and/or friction devices a common source of product failure and even the occasional crashing of the tool. This safer solution provides a more consistent lock every cycle making it the preferred solution for mass production.

Designed For Ease of Installation
Its standard design makes it easy to install straight out of the box.

DME EZ-LATCH External Latch Locks

Positive and Precise Positioning of Floating Plates

Featuring

• Ideal for molds with floating plates, including stripper plates & 3-plate molds
  
• Floating plates are positively locked mechanically in place during mold opening and closing, preventing potential mold damage
  
• Reliable long-life performance through its unique design and use of nitride diffused material, avoiding coatings that can wear off during use
  
• Allows faster cycle times due to mechanical action vs latch locks that rely on springs or friction to lock plates
  
• Simplifies mold design while improving design flexibility
  
• Designed and engineered to hold large loads while saving space inside the mold
  
• Optional long latch bar for greater stroke

 

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Benefits

There’s a reason DME has added its new external latch locks to its EZ line of products:

• EZ – to install
  
• EZ – to sequence (time) plates
  
• EZ – to use on thin plates
  
• EZ – used for all plate control needs
  
• EZ – to disassemble & maintain
  
• Does not use springs, stripper/shoulder bolts or friction components

BIG 3 REASONS

For DME’s EZ-LATCH External Latch Lock Success

1. Pre-drilled Extended Latch Bar
2. 2-Piece Latch Bar Adapter  
3. Built in Delay 

On eSTORE

Download PDF

Interactive Selection Guide

DME EZ-LATCH Locks

FOR BOTTOM LAST 2 STAGE EJECTOR

DME EZ-LATCH Locks

3-PLATE MOLD CONTROL

DME EZ-LATCH Locks

Bottom Last Sequence

DME EZ-LATCH Locks

Top Last Sequence

DME EZ-LATCH Locks

FOR EJECTOR (BOTH FIX SIDE AND MOVING SIDE)

Latch bar attaches to B plate with body attached to clamp plate creates delayed ejection.

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The post EZ-Latch appeared first on DME.

The DME Accualign Lifter

Self-Adjusting for Long Life
Molding Performance

Mold alignment is critical to the molding process. When alignment issues arise the lifter can seize and potentially break causing part quality problems, molding production downtime and, possibly catastrophic damage to the mold surface itself. These problems can now be solved with the new DME Accualign Lifter with its unique self-adjustment feature.

Lifters Binding and Breaking? Problem Solved

The Design Challenge

Mold designers face a challenge when determining how to best eject a part with undercuts.
A lifter is often the preferred solution but there is always an element of the unknown. Thermal expansions of the mold plates or any misalignment of the tool either during manufacturing or through the tool’s lifecycle can result in plate movement placing pressure on the lifter causing the lifter to bind or possibly even break.  With its unique multi-axis self-aligning capabilities, the new DME Accualign Lifter solves this problem providing the mold design with more flexibility and peace of mind.

Featuring:

• Carbide ball adapter provides long life with little to no wear.
• The precision dovetail design provides positive union of the adapter and rod with the ability to self-align.
• Available in Metric and Imperial sizes

Contact DME Engineering

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DME Accualign – A Better and More Versatile Lifter

The DME Accualign Lifter is unique among lifters because of its multi-axis self-adjusting system:

This novel solution allows for optimum movement and compensates for any misalignment opposite to the release angle ensuring very low friction and reduced binding

Two Styles Depending On Application

 

Self-Adjusting & Self-Locating

Accualign lifters unique Multi-Axis Technology compensates for thermal expansion and mold misalignment preventing binding and ultimately breakage. The ball adapter rides in the shoe and allows the rod and bar to self-adjust to the correct non-binding position vertically. The dovetail connection between the rod/bar and the ball adapter to adjust horizontally making this lifter the most dependable, self-adjusting, precision lifter unit on the market.

Contact DME Engineering

Download Brochure

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The Technology Behind The Multi-Axis Alignment

The unique auto-adjust capabilities of the DME Accualign Lifter is achieved in three powerful ways:

1. The Carbide Ball
2. Dove Tail Adapter 
3. Floating Lifter Head (rod only)

Each component has been engineered and reviewed by mold designers to encompass almost all undercut applications with off the shelf components. The lifter is available in round rod with guide bushing or a square/rectangle bar with roller guides for support. Keeper keys are also available to secure the lift head to the lifter when using the round lifter rod.

Comparison Versus Alternative Lifters

Comparison: Accualign vs Other Bar Lifter Designs

Comparison: Accualign vs Other Lifter Designs

Download Brochure

Contact DME Engineering

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ROI Calculator

Dependability

Real World Tested! 

Testing results in minimal wear after 2.2 million cycles.

Multiple Options For Design Flexibility

DME offers full design services including 3D printing to maximize the cooling within the lifter head, an added advantage to the Acculign Lifter benefits. We have designed a lifter rod with internal coolant passages feeding the lifter head and sealing it with a Viton gasket to deliver superior part quality and cycle time. Maximize cooling efficiencies by requesting your full service consultation today.

Download Brochure

Contact DME Engineering

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ROI Calculator

Having Trouble Cooling That Undercut Area?

DME offers a full design service to maximize the cooling within the lifter head with added advantage of the Accualign lifter benefits. We have designed the rod with coolant passages to feed the lifter head and seal it with a viton gasket to deliver superior part quality and cycle time. Reach out to DME today for your full service consultation.

Contact DME Engineering

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Add a QR-Code Directly to Products

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LEARN MORE

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display: flex; justify-content: center; flex-direction: column; } #grad { background-image: linear-gradient(to bottom, #d3d3d3, white); width: 100%; height: 40px; } #grad2 { background-image: linear-gradient(to top, #d3d3d3, white); width: 100%; height: 40px; } * { margin: 0; padding: 0; } .fill {object-fit: fill;} img { vertical-align: middle; text-align: center; display: block; } .row { display: flex; /* equal height of the children */ padding-right: 2.5%; padding-left: 2.5%; } .col { flex: 1; /* additionally, equal width */ border: solid; } .col2 { flex: 1; /* additionally, equal width */ border: solid; } .contain {object-fit: contain;} .colore { font-size: 18px; color:"black"; padding-top: 20px; padding-right: 25%; padding-left: 25%; } @media (max-width: 5000px) { .hideformobilebnav { width: 20%; background-color: black; height: 50px; display: inline-block; color: white; vertical-align: middle; } }

@media (max-width: 750px) { .container2 { padding-top: 0%; padding-right: 0%; padding-bottom: 0%; padding-left: 0; } .col { flex: 1; /* additionally, equal width */ border: solid; width: 20%; font-size: 12px; } .col2 { flex: 1; /* additionally, equal width */ border: solid; width: 15%; font-size: 12px; display: none; } h2{ font-size: 12px;

} .hideformobilebnav { width: 20%; background-color: black; height: 50px; display: none; color: white; vertical-align: middle; } #grad { background-image: linear-gradient(to bottom, #d3d3d3, white); width: 100%; height: 40px; }{ #grad2 { background-image: linear-gradient(to top, #d3d3d3, white); width: 100%; height: 40px; } .bnavbar2 { width: 33.33%; } .colore { font-size: 12px; color: black; color: black; padding-top: 2.5px; padding-right: 2.5%; padding-left: 2.5%; padding-bottom: 2.5px; } }

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